Tokyo Environmental Public Service Corporation 3Rs and Waste Management in TOKYO

  • Incineration of combustible waste
  • Waste incineration facilities
  • Incinerator Type
  • Major equipment(for grate-type incinerators)
  • Exhaust Control
  • Environmental measures to counter exhaust and wastewater emissions
  • Environmental Measurement
  • Mechanism of Power Generation and Heat Supply
  • Ash recycling
  • Eco-cement
  • Ash melting
  • Other recycling
  • Recycling of waste electrical and electronic equipment
  • Processing of food waste into biogas

Ash Melting

Photo of Clean Association of TOKYO 23

Clean Association of TOKYO 23

What is slag?

When the bottom ash from combustible waste is melted at a high temperature of over 1,200 degrees Celsius and rapidly cooled, the material turns into sandy slag.
As slag, the volume is almost half of that of ash and approximately one-fortieth of its original state as waste.
The process of making slag decomposes dioxins within the ash and traps in the heavy metals, which make it safe to be used for construction material.

Figure of What is slag?

Mechanism of ash melting

The Clean Association of TOKYO 23 has the following four different types of ash melting furnaces.


Electric melting furnaces Fuel type
Figure of Alternating current arc type Alternating current arc type
 
Application of high voltage to an electrode induces an electric arc between the electrode and the molten metal. The resulting heat melts the ash.
Figure of Surface melting(radiant type) Surface melting(radiant type)
 
Town gas or other fuel is burned using a burner to melt the ash from the surface in contact with the burning flame.
Figure of Plasma type (with a metal or graphite electrode) Plasma type (with a metal or graphite electrode)
 
A plasma is created on a cylindrical electrode under high voltage air, etc. The temperature of the plasma is high enough for its heat to melt the ash.
Figure of Surface melting (rotating type) Surface melting (rotating type)
 
The outer cylinder of the furnace integrated with the bottom rotates to evenly distribute the ash. The ash is then melted through exposure to flame.
List of ash melting facilities
Itabashi Adachi Setagaya Katsushika Chubo Shinagawa Tamagawa
Processing Capacity Two 90-ton furnaces Two 65-ton furnaces Two 60-ton furnaces Two 55-ton furnaces Four 100-ton furnaces Two 90-ton furnaces One 30-ton furnaces
Type Electric type Fuel type
Alternating current arc type Plasma type (with a metal electrode) Plasma type (with a graphite electrode) Surface melting (radiant type) Surface melting (rotating type)

(as of December 2011)

Slag is used beneficially

Because slag has properties that resemble sand, it can be used widely as a construction material such as skeletal material or backfilling of asphalt pavements or secondary concrete products.
Recorded use for FY2010

Organization used Supplied amount Main uses
23 cities 6,163 Asphalt pavement material, backfilling, etc.
Clean Association of TOKYO 23 18 Asphalt pavement material
Tokyo Metropolitan Government 70,806 Ground improvement material
Government, private companies, others 191 Pavement material, etc.
Total 77,178

(Unit: Tons)

Clean Association of TOKYO 23 is working to enable all slag produced to be used as a resource. It is currently developing applications, accumulating case examples, and creating a system that allows easier use, while petitioning the 23 cities, the Tokyo metropolitan and national governments and private companies to use slag.

Photo of Slag is used beneficially

All contents and editing of this website, including text, photographs and illustrations, are protected by copyright laws.
If you wish to reproduce any part of the contents of this website, except for private use, prior permission must be obtained.
Copyright 2012 Tokyo Environmental Public Service Corporation. All Rights Reserved.